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23 FEB 2008 Thigh Support Heater
The Heater box is now installed in the back seat. I laid in two layers of BID into the recess I made in the floor. This was to give an additional 1/4 clearance for the blower.
The bottom of the box I cleared out the foam about 3/16 on all the bottom surfaces. I then used thick slury and filled in the gapand piled slurry into the gap. Paint a A thin layer of epoxy on the floor where the box sits. then carefully set the box on the floor. The slurry squeezes out and fills all the voids.
Two layers of BID all the way around between the box and the floor, and on the interior bulkheads of the box and the floor.
I cut two strips that form the front mounting tabs and super glued these to the floor. I then laid up two layers of BID on the inside an outside of the tabs, and onto the box and floor.
The tabs will be used to mount the top/front cover of the box. The cover will seal the compartments and make the box air tight.
17 FEB 2008 Thigh Support Heater
Fit check and trim the heater box to fit on the floor. Prepped the floor of the back seat to glass the heater box
(NOT SHOWN) - Laied up two layers of BID on the inside and outside of the tabs. This will add sufficiaant stiffness to support the top and front cover.
16 FEB 2008 Thigh Support Heater
I leveled and squared up the box. The tabs are made of 2 layers od BID and mounted with FLOX. These will form the airtight lip to secure the top.
I also added two layers of BID to the inside and outside of the motor mount.This will make the motor mount stiff enough to form an airtight lip that the blower motor rests in.
You can also see air duct on the side. Thia 2 inch SCAT tube attaches here to rout hot air to the front seat.
10 FEB 2008 Thigh Support Heater
Nice day to work on the heating system; its 5 Deg F and the winds are blowing at 35 mph.
Glassed the bulkheads together and assembled the blower mount lip. Its superglued into place right now. I'll put two layers of BID all the way around on both sides. This will form the airtight seat that the blower mounts into.
2 FEB 2008 Firewall Stainless
Installed components on the firewall, Oil filter Adapter, Bulkhead fittings for the oil heater, and bulkhead fitting for fuel. I still need to install the bulkhead fitting for the Fuel Vent Return (from the FUel Injection bleed return valve).
The High pressure fuel pump is mounted in the hell hole up on the inside of the firewall.
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